Modified Wire Wrapping Bits and Sleeves


The first one-half to two turns are made with insulation wrapped around the terminal.

These turns are in addition to the recommended turns of bare wire.

This process increases the ability of the connection to withstand vibration and reduces wire breakage.

JDV’s wire wrapping bits and sleeves are designed to give a long lasting, high-quality “MODIFIED” type wrap connection.

 
Wire

Min/Max

Term

Diag.

Term

Hole

Depth

Effec-

tive

Radius

Term

Hole

Dia.

BIT

PART

NO.

SLEEVE

PART

NO.

Term

Hole

Dia.

Effec-

tive

Radius

Term

Hole

Depth

Min/Max

Term

Diag.

 Wire
20 .042/.073 1.000 .150 .075 BM20 S194LN 1.90 3.81 25.40 1.07/1.85 0.80
22 .049/.074 1.000 .132 .075 BM22 S171 1.90 3.35 25.40 1.24/1.87 0.65
22-24 .049/.074 1.250 .121 .075 BM224 S171 1.90 3.07 31.75 1.24/1.87 0.50-.065
24 .054/.073 1.750 .117 .075 BM24DD S171 1.90 2.97 44.50 1.37/1.87 0.50
24 .024/.043 0.750 .098 .044 BM2444* S125LN 1.11 2.48 19.05 0.60/1.09 0.50
24 .054/.073 0.750 .118 .075 BM24 S171 1.90 2.99 19.05 1.07/1.85 0.50
24-26 .054/.073 0.750 .118 .075 BM2426 S171 1.90 2.99 19.05 1.37/1.85 0.50-0.40
26 .023/.038 0.750 .075 .040 BM2640* S93 1.02 1.90 19.05 0.58/0.96 0.40
26 .054/.073 1.000 .118 .075 BM26 S171 1.90 2.99 25.40 1.37/1.85 0.40
26 .028/.044 0.750 .098 .044 BM2644* S125LN 1.11 2.48 19.05 0.71/1.12 0.40
26 .053/.068 1.000 .109 .069 BM2669 S159 1.75 2.77 25.40 1.34/1.72 0.40
26 .053/.068 1.125 .118 .069 BM26D S171 1.75 2.99 28.50 1.34/1.72 0.40
28 .031/.035 0.750 .066 .036 BM28 S93 0.91 1.67 19.05 0.79/0.89 0.32
28 .031/.035 1.125 .066 .036 BM28-1125 ♦ S93 0.91 1.67 28.75 0.79/0.89 0.32
28 .031/.035 1.250 .066 .036 BM28-1250 ♦ S93 0.91 1.67 31.75 0.79/0.89 0.32
28 .053/.068 1.000 .103 .070 BM2870 S159 1.78 2.61 25.40 1.35/1.72 0.32
28-29 .033/.038 0.750 .091 .040 BM2840* S93 1.02 2.31 19.05 0.83/0.96 .29-.32
30 .030/.035 0.750 .061 .036 BM30SW* S93 0.91 1.54 19.05 0.99/1.06 0.25
30 .031/.035 0.750 .064 .043 BM3043* S93 1.09 1.62 19.05 0.79/0.89 0.25
30 .031/.035 0.750 .064 .036 BM30* S93 0.91 1.62 19.05 0.79/0.89 0.25
30 .031/.035 1.125 .064 .036 BM30-1125* ♦ S93 0.91 1.62 28.57 0.79/0.89 0.25
30 .030/.035 0.750 .064 .036 BM30SI* S93 0.91 1.62 19.05 0.76/0.89 0.25
30 .060/.064 1.000 .106 .066 BM3066 S159 1.67 2.70 25.40 1.52/1.62 0.25
30 .027/.030 0.750 .066 .031 BM3031* S93 0.79 1.67 19.05 0.69/0.76 0.25
30-32 .034/.038 0.750 .064 .040 BM3040* S93 1.02 1.62 19.05 0.86/0.89 .25-.20
30-32 .062/.065 1.000 .100 .067 BM3069 S125LD 1.70 2.54 25.40 1.57/1.65 .25-.20

 

* These tools are designed for use on 0.025″ square terminals on 1.000″ centers / 0.63mm on 2.54mm centers

♦ These tools have a minimum order quantity of 5pcs, and will take 5-10 days to ship

Insulated Sleeves

To order insulated sleeves, please specify insuation color on the of the standard sleeve part number.

(i.e. S171R: R= red, B= blue, Y= yellow, G= green, W= white)

 

GLOSSARY


Wire Wrap Tools