Main application areas:

• master and copy models
• cubing and data models
• styling and design models
• wind tunnel and water channel models
• architectural models
• general modelling

Main physical features:

• Made of recycled polyurethane
• large volume board material based on PU
• good edge stability
• good scratch-resistance
• dimensionally stable
• paintable
• compatibel with silicone
• permeable to air

Technical data:

• Color:  beige
• Shore D: approx. 71
• Coefficient of termal expansion: variable
• Abrasion resistance (at defined parameters): approx. 3680 mm³ (2,3 g/5 min.)
• Fire protection classification: B2
• Electrical current resistance: approx. 0,060 – 0,080 W/mk
• Temperature resistance: approx. 48°C
• Compressive strength: approx. 8 – 10 N / mm²
• Flexural strength: approx. 6 – 8 N / mm²
• Density: approx. 0,625 g / cm³ (+/- 0,025)

Dimensions:

• 1500 x 500 x 50 mm
• 1500 x 500 x 75 mm
• 1500 x 500 x 100 mm
• 2000 x 1000 x 50 mm
• 2000 x 1000 x 75 mm
• 2000 x 1000 x 100 mm

Other dimensions available request.

Processing:

• Adhesive: NECURON® K6 or NECURON® K8
• Putty: Any standard and compatible pattern making adhesives / resins and putty
• Sealant: spray fillers or suitable resins

Cutting tools:

• wood- or metal-working tools

data sheet (pdf format) for downloading

safety data sheet (pdf format) for downloading

TR5001 includes a mix of MDA, ICT and functional testing within one platform, allowing a complete optional

testing model which provides an economical testing solution according to the needs of customers.

TR5001 incorporates ICT & Functional test that cut production line staff costs, save testing time lengths and

increase productivity.

Features

• High-Fault Coverage Test Solution
• Supports Cost Down Solution with Optional Analog and Hybrid Boards
• Most Competitive Rapid Test Speed
• Supports Digital 1:1 Driver/Receiver per Pin Architecture Design
• Powerful Boundary Scan Test (1149.6) Solutions
• Modularized Test System
• Open Source Code Structure

Cost-Effective, Modularized Press-Type Test System

The press type system is more economical than vaccum type board testers, with fixture costs reduced

by over 50%. Customers can start with a basic manufacturing defects analyzer (MDA) and easily add

functions such as in-circuit test, functional test, on-board programming,

and IEEE 1149 boundary scan when needed.

Full-Featured Analog MDA Can Upgrade to Digital In-Circuit Tester

The TR5001′s modular design allows for all analog or mixed (hybrid) analog/digital testing.

With a maximum 3,200 analog test points, the TR5001 uses a digital signal and filter to

improve analog test performance and speed – much better than traditional MDA’s.

When upgraded to a digital in-circuit tester, the TR5000 offers a maximum of 1,600

analog/digital test points, low-voltage device test capability, high pin-count BGA testing,

and enhanced On-board Flash programming (OBP) capability.

Supports Digital 1:1 Driver/Receiver per Pin Architecture Design

TRI’s efficient design means all pins are drive/receive: there is no multiplexing, no wasted

pins. This lowers system cost for large pin-count devices and allows for fast test program

development, as no vector model is required before fixture development. Engineering

changes to fixture are simpler and cheaper to perform.

Convenient On-Board Programming Solution Saves Time, Money

On-Board programming components, such as Flasch memory and other PLDs

(Programmable Logic Devices) can provide board designers and manufacturers

great flexibility and cost savings. TRI helps reduce component inventory and handling

costs by allowing these devices to be programmed during the test phase instead of

being programmed off-line and then assembled onto the PCBA. The TR5001′s OBP

function allows changes to the programmed data, making ECOs easier and cheaper

to implement.

No Access Test Solutions

TRI board testers are already prepared for the reduce test access found on more and

more PCBAs. In additional to offering Boundary Scan testing, TRI has developed other

no-test access solutions, notably ToggleScan (based on the draft IEEE 1149.8.1 specification)

a socket sensor test and other innovative test methods.

HDI designs feature microvias, which allow for a greater number of components, but eliminate

the traditional test pad: there is no place to put a standard test probe ToggleScan solves this

problem by sensing the test signal through the target device.

Vreg Test

The TRI VregTest™ is an innovative new technology designed to detected defects in power

switching circuits. The VregTest™ goes further than traditional test methods by expanding

test coverage, allowing test probes to be placed an Vreg components such as MOSFET drivers,

MOSFETs coils, and some PCB traces. This limited access method significantly reduces

on-board test points and fixture probes. An ideal application for component-dense

motherboards, TRI has developed the VregTest™ to fulfill the need for better test coverage

that results in the reduction of field failures. TRI dells and services the VregTest™ and

provides customers with installation assistance as well as operational and technical materials.

The TRI VergTest™ improves test coverage compared to traditional test mathods and assists

in computer programming, computer system design, industrial design and computer

hardware consulting projects.

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• TR 5001

The TR5001V offers all the features and benefits of the TR5001, but with a vacuum-type fixture

in place of th express-type fixture. Vaccum fixtures provide a more consistent connection between

test pins and test points on the device under test, especially for long-term testing.

TR5001V includes a mix of MDA, ICT and functional testing within one platform, allowing

a complete optional testing model which provides an economical testing solution according

to the needs of customers.

Features

• Supports Cost Down Solution with Optional Analog and Hybrid Boards
• Most Competitive Rapid Test Speed
• Supports Digital 1:1 Driver/Receiver per Pin Architecture Design
• Powerful Boundary Scan Test (1149.6) Solutions
• Modulized Test System
• Open Source Code Structure

Benefits of the TR5001V

The compact TR5001V packs all the testing abilities of TRI’s top-of-the-line TR8100LV

into a smaller footprint.

2,048 Test Pins

The TR5001V supports  up to 2,048 test pins. These can be all analog or analog/digital

hybrid pins. TRI’s efficient, MUX-free, 1:1 per-pin architecture design means all pins are

drive/receive: there is no multiplexing, no wastedpins. This allows for fast test program

development, as no vector model is required before fixture development. Engineering

changes to fixtures are simpler and cheaper to perform.

TR5001V Hardware Block Diagram

Reliable, effective Vaccum-Type Test System

Vaccum fixtures provide the most reliable connection between the fixture and the DUT

(device under test). The TR5001V’s vacuum system ensures full contact during testing

between test pins and the points on the PCBA. A convenient TR5001V-TR8100LV

adaptor  is available  so that the same fixture can be used on either machine.

TR5001V Fixture with Adaptor

No Access Test Solutions

All TRI board testers are already prepared for the reduced test access found on more

and more PCBAs. The TR5001V fully supports the IEEE 1149 Boundary Scan standard

as well as other innovative solutions such as ToggleScan™ developed inhouse.

HDI designs feature microvias, which permit a greater number of components, but

eliminate the traditional test pad: there is no place to put a standard test probe

ToggleScan solves this problem by sensing the test signal through the target device.

TRI’s ToggleScan id ideal for HDI boards with little or noo test access.

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• TR 5001 V

A tiny in-circuit tester with high testing speed and accuracy, the TR5001T provides up to

640 analog test points. Reducing operational costs and saving space,

the TR5001T satisfies customers testing needs by offering flexible capabilities.

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• TR 5001 T

The design of the machine allows the total integration of the test hardware.

• Servo driven test fixture
• Double sided probing
• Dual stage fixtures
• Integratedtest interface with automated locking
• Spring loaded interface probes
• SMEMA standard
• Serial interface to the test hardware
• Integrated barcode reader (additional conveyor module)
• Operator panel

The communication between test system and testhander is via RS232.

Both components have an ideal connection due to the serial interface,

which assures an easy and safe operation.

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• IPS 19-2 Servo

Modules as well describing the Workflow

Necessary Data to generate a Quotation:

…Picture of the target product, which confirms the work place

…Picture of the part(s) which is/are in the Connector of the product

… Picture of the Connector, which clearly defines those contact terminals that need to be contacted/tested

…Confirmation of the Amps and Hz that must be measured with the JIG

…Confirmation of the length of the wire(s) required

…Confirmed should an interface need to be assembled to the other end. If so: please describe!

…Confirmation of the quantity of JIGS to be quoted.

Necessary items to manufacture the JIG:

…CAD Drawings of Connector

…Sample Connector

…Test Specification

Workflow:

1…Connector or Module, which is to be contacted/tested!

2…3D model deigned by us, and which will be provided to customer prior to the order

3…Technical Drawing(s)

4…Machine of the JIG

5…JIG prior to implementation of the Test Probes

6…JIG after implementation of the Test Probes

7…JIG after wiring

8…Testing the product with the JIG

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• General Information